Each board is customized in length, sidecut, and shape—drawing inspiration from industry models, and tailored to specific rider preferences, weight, and height.
The core is constructed from poplar with walnut stringers either side of center for added strength. I used a CNC router to shape the core, allowing for tuned flex profiles and weight reduction at the tip and tail. Binding inserts were added to support adjustable setups, including a setback position for deeper snow.
Steel edges are bonded to a sintered base, and the full layup includes a lighter fiberglass layer beneath the core and a heavier layer above it, capped with a clear topsheet. Everything is assembled in a custom-built vacuum mold designed with camber and tip/tail curvature built in.
To finish the look, I chose to wrap the topsheet over a tapered edge on the core—highlighting the wood grain and giving the board a classic aesthetic.
After molding, each board is trimmed, cleaned up, base-ground, and edges sharpened. Once rideable, I found myself consistently reaching for these boards over anything else in my quiver.